Economic Corn Starch Processing Machine with Low Energy Usage

• Customization: Available
• After-sales Service: 24 Hours for Your Service
• Warranty: 12 Months After Stable Running
• Application: Pet Food, Chocolate, Fruit, Beverage
• Customized: Customized
• Certification: CE, ISO9001
• Power Source: Electric
• Automatic Grade: Automatic
• Condition: New
• Brand Name: Oushangyhuan
• Year: 2023
• Dimension(L*W*H): Customized
• Weight: Customized
• Place of Origin: Tianjin, China
• Voltage: 318V / 220V / Customized
• Power: Depends on The Capacity
• Machinery Capacity: Customized
• Key Machines: Degerm Mill, Pin Mill, Separator, etc.
• Capacity: 30000tpy to Max.
• Delivery Time: 10-14 Months
• Installation Time: 8-12 Months
• Raw Material: Corn
• Products: Corn Starch
• Transport Package: Suitable for Sea Freight
• Specification: Customized
• Trademark: YUAN
• Origin: China

Product Description

Corn Starch Production Line with Advanced Technology and Automatic Control

Product Description

1. Maize starch is mainly as the raw material to produce the starch derivatives and some fermentation products, such as glucose, maltose, fructose, dextrose monohydrate, sorbitol, lysine, MSG, and other amino acids, which are widely used in food, beverage, pharmaceutical, animal feed, etc.
2. Maize starch is commonly used as a coagulant for pudding and other foods.
3. Paper making: Maize starch and its derivatives are very important chemical additives in the paper industry. The price is cheaper and more affordable than cassava starch, so the proportion of maize starch used in the paper industry is increasing.
4. Food thicken: In our daily cooking food, the maize starch is often used to "thicken", make soup more thick. Generally, use maize starch and water to stir evenly. Very convenient.

 

Detailed Photos

 

Corn Starch Project Introduction
The raw corn is discharged into the corn hopper after measurement, and enters the rotary sieve to remove the impurities through the conveyor and bucket elevator. After two times sieving, it enters the corn silo after removing impurities. The corn from the silo system enters into the corn steeping system after de-iron and measuring. Keep the steeping temp. and concentration of H2SO3, after steeping for a certain time, it can be squeezed and crushed by hand, and the germ can be extruded completely, that is, the qualified steeped corn can be obtained. The steeped wet corn goes through the stone remover into the 1^st degerm mill. The corn is broken into 4-6 cloves. After the 1^st germ cyclone separation, the broken corn enters the 2^nd degerm mill. The corn is broken into 10-12 cloves, then to the 2^nd germ cyclone for the separation. After the separation, the diluted slurry passes through the pres. arc screen. The coarse starch milk under the screen mixes with the coarse starch milk separated by the pin mill, then enters the starch separation section. The top of the pre. arc screen goes into the pin mill for the fine grinding to maximize the free starch associated with the fiber. After pin mill grinding, the slurry is put into the fiber washing tank for countercurrent washing with 6-stage pres. arc screen. The coarse starch milk is separated under the screen. The fiber is separated at the above of the screen, dehydrated by the fiber squeezer and dried by the fiber bundle dryer to get the fiber finished product.
The coarse starch milk entered to the starch separation section goes through the desander and rotary filter to remove the impurities. Then enters the main separator to separate the starch and protein. After separation, the top flow gluten water separated enters the protein concentrator. The underflow starch milk enters the 12-stage hydrocyclone for the countercurrent washing, then to the peeler centrifuge for the dewatering. The dehydrated wet starch enters the starch air dryer system through the conveyor and winnowing machine for drying, then get the qualified corn starch with DS≥86% for packing.
The gluten water entered the protein concentrator, after concentration, enters the protein dewatering machine for dewatering, and then enters the protein bundle dryer for drying to get the protein finished product.
The germ from the top of 1^st germ cyclone is washed by the three grades gravity arc screen, and then enters to germ squeezer for the dewatering. After dewatering, the wet germ enters the germ bundle dryer for drying to get the qualified germ product.
The steeping liquid is concentrated through the falling film evaporator system. Part of them is mixed with fiber and dried, and part is selled directly.
 

Item	Specification
Condition	New
Brand Name	OUSHANGYHUAN
Year	2022
Dimension(L*W*H)	Customized
Weight	Customized
Place of Origin	China
	Tianjin
Automatic Grade	Automatic control / semi automatic control / customized
Voltage	318V / 220V / Customized
Power	Depends on the capacity
Machinery Capacity	Customized
Key Machines	Degerm mill, pin mill, separator, hydrocyclone, peeler centrifuge, air dryer, bundle dryer, etc.
Capacity	30000tpy to max.
Material	SS304
Quality	Top level
Delivery time	10-14 months
Installation time	8-12 months
Raw material	Corn
Products	Starch
Warranty	12 months
Certificate	ISO / CE
After-sales Service Provided	Engineers available to service overseas

 

Company Profile

 

Oushangyuan Process & Equipment Intelligent Co. founded in 2011, located in Tianjin Shuanggang Industrial Park, which is a National High-tech Enterprise integrates the whole EPC process, whole value chain and the "one-stop" comprehensive service of R&D, consulting, technology, design, procurement, construction, equipment manufacturing, start-up, operation, maintenance, training, etc. Oushangyuan is deeply engaged in starch, starch glucose, biological fermentation, chemical and environmental protection project, as well as the engineering design and software programming of the automatic control production line, installation, commissioning of the project, equipment and instruments. So far, Oushangyuan Co. had participated in and implemented the following projects (parts) in China:

1. Corn starch project: more than 10 million tons per year;
2. Liquid glucose / maltose project: more than 3 million tons per year;
3. Maltodextrin project: more than 0.5 million tons per year;
4. DMH / DAH project: more than 1 million tons per year;
5. Fructose project: more than 1.3 million tons per year;
6. Functional sugar / mycose / allulose project: more than 200,000 tons per year;
7. Lactic acid project: more than 250,000 tons per year;
All the customers are the most powerful and influential manufacturers in China.

Oushangyuan Co. has a group of technical experts in different yield and technicians with strong abilitIes in product R&D and process design. Continuous accumulate and innovate on the basis of automation services experience in starch, starch glucose and biological fermentation industry to make the company gain lots of outstanding achievements in the application & development of automatic control system, production technology improvement, R&D of the advanced equipment, etc. which is widely applied in production of sugar cane, corn starch, maltodextrin (MDP), glucose, DMH, DAH, fructose (HFCS), crystalline fructose, sorbitol, allulose, mycose, lysine, sodium gluconate, lactic acid and other organic acids production line.
High-tech achievements:
1. Liquefaction & saccharification system with one-button start;
2. Multi-unit continuous ion exchange system with array valves;
3. Multi-unit simulated moving bed chromatography separation system with array valves;
4. Evaporation and crystallization system with one-button start;
5. Automatic mixed bed ion exchange system;
6. Granular carbon decolorization and regeneration system;
7. Intelligent fermentation system;
8. Automatic decolorization and desalting system for cane sugar;

Our customers

 

Certifications

Why Choose Us

Packaging & Shipping

Services

1.Pre-sale service
sales engineers with professional technical background will provide you with product introduction, process consultation, support of related technical materials and other services. By the experts, professional engineers for you to solve the process, the design and calculation of performance parameters, complete sets of equipment optimization configuration scheme, equipment selection and other services.
2.On-sale service
one-to-one service is provided by the project manager which includes the whole process of ordering, technical contract, design, manufacturing, quality inspection, packaging and transportation, installation and commissioning, operation training, etc.
3.After-sale service
provide you with relevant product information, file your product construction information, regularly make customer visits, but also provide you with products vulnerable to consumption parts, technical consultation, technical transformation and upgrade services in the use process.
4.Field Service
After the equipment arrives at the site, we will send experienced engineering and technical personnel or construction personnel to the site for technical supervision of installation, commissioning and operator training, and responsible for solving the manufacturing quality problems found in the installation, commissioning and trial operation of the contract equipment.
5.Respond Promptly
When the user requests for on-site service, we will reply within 24 hours after receiving the notice, and arrive at the site with the fastest speed.