Maize Starch Production Line with Advanced Technology and Automatic Control
Product Description
- Maize starch is mainly as the raw material to produce the starch derivatives and some fermentation products, such as glucose, maltose, fructose, dextrose monohydrate, sorbitol, lysine, MSG, and other amino acids, which are widely used in food, beverage, pharmaceutical, animal feed, etc.
- Maize starch is commonly used as a coagulant for pudding and other foods.
- Paper making: Maize starch and its derivatives are very important chemical additives in the paper industry. The price is cheaper and more affordable than cassava starch, so the proportion of maize starch used in the paper industry is increasing.
- Food thicken: In our daily cooking food, the maize starch is often used to "thicken", make soup more thick. Generally, use maize starch and water to stir evenly. Very convenient.
Corn milling:
The steeped corn is sent to the wet corn storage hopper by pump through the stone removal, dewatering sieve, and then into the 1st degerm mill. The corn is broken into 4-6 pieces. The whole corn is not more than 1% and 75%-85% of the germ is separated, and also 20%-25% of the starch is released at the same time. The milled corn is pumped to the 1st germ cyclone. The top flow of the cyclone is the separated germ to the germ washing system. The bottom flow material is filtered through the gravity screen to get the corn slurry, and the material over the sieve goes into 2nd degerm mill. The corn is broken into 10-12 petals. The broken corn slurry should not contain the whole grain of corn and the combined germ with less than 0.3%. The broken corn slurry goes through the pump to the 2nd germ cyclone. The top flow material is return to the 1st degerm mill and mixed with the separated material by the gravity screen, and then returned to the 1st germ cyclone. The bottom flow corn slurry is sent to the fine grinding process.
Corn milling:
The steeped corn is sent to the wet corn storage hopper by pump through the stone removal, dewatering sieve, and then into the 1st degerm mill. The corn is broken into 4-6 pieces. The whole corn is not more than 1% and 75%-85% of the germ is separated, and also 20%-25% of the starch is released at the same time. The milled corn is pumped to the 1st germ cyclone. The top flow of the cyclone is the separated germ to the germ washing system. The bottom flow material is filtered through the gravity screen to get the corn slurry, and the material over the sieve goes into 2nd degerm mill. The corn is broken into 10-12 petals. The broken corn slurry should not contain the whole grain of corn and the combined germ with less than 0.3%. The broken corn slurry goes through the pump to the 2nd germ cyclone. The top flow material is return to the 1st degerm mill and mixed with the separated material by the gravity screen, and then returned to the 1st germ cyclone. The bottom flow corn slurry is sent to the fine grinding process.
Product Parameters
| Item |
Specification |
| Condition |
New |
| Brand Name |
OUSHANGYHUAN |
| Year |
2022 |
| Dimension(L*W*H) |
Customized |
| Weight |
Customized |
| Place of Origin |
China |
| |
Tianjin |
| Automatic Grade |
Automatic control / semi automatic control / customized |
| Voltage |
318V / 220V / Customized |
| Power |
Depends on the capacity |
| Machinery Capacity |
Customized |
| Key Machines |
Degerm mill, pin mill, separator, hydrocyclone, peeler centrifuge, air dryer, bundle dryer, evaporator, etc. |
| Capacity |
30000tpy to max. |
| Material |
SS304 |
| Quality |
Top level |
| Delivery time |
10-14 months |
| Installation time |
8-12 months |
| Raw material |
Corn |
| Products |
Starch |
| Warranty |
12 months |
| Certificate |
ISO / CE |
| After-sales Service Provided |
Engineers available to service overseas |
Company Profile
Oushangyuan Process & Equipment Intelligent Co. founded in 2011, located in Tianjin Shuanggang Industrial Park, which is a National High-tech Enterprise integrates the whole EPC process, whole value chain and the "one-stop" comprehensive service of R&D, consulting, technology, design, procurement, construction, equipment manufacturing, start-up, operation, maintenance, training, etc. Oushangyuan is deeply engaged in starch, starch glucose, biological fermentation, chemical and environmental protection project, as well as the engineering design and software programming of the automatic control production line, installation, commissioning of the project, equipment and instruments. So far, Oushangyuan Co. had participated in and implemented the following projects (parts) in China:
1. Corn starch project: more than 10 million tons per year;
2. Liquid glucose / maltose project: more than 3 million tons per year;
3. Maltodextrin project: more than 0.5 million tons per year;
4. DMH / DAH project: more than 1 million tons per year;
5. Fructose project: more than 1.3 million tons per year;
6. Functional sugar / mycose / allulose project: more than 200,000 tons per year;
7. Lactic acid project: more than 250,000 tons per year;
All the customers are the most powerful and influential manufacturers in China.
Oushangyuan Co. has a group of technical experts in different yield and technicians with strong abilitIes in product R&D and process design. Continuous accumulate and innovate on the basis of automation services experience in starch, starch glucose and biological fermentation industry to make the company gain lots of outstanding achievements in the application & development of automatic control system, production technology improvement, R&D of the advanced equipment, etc. which is widely applied in production of sugar cane, corn starch, maltodextrin (MDP), glucose, DMH, DAH, fructose (HFCS), crystalline fructose, sorbitol, allulose, mycose, lysine, sodium gluconate, lactic acid and other organic acids production line.
High-tech achievements:
1. Liquefaction & saccharification system with one-button start;
2. Multi-unit continuous ion exchange system with array valves;
3. Multi-unit simulated moving bed chromatography separation system with array valves;
4. Evaporation and crystallization system with one-button start;
5. Automatic mixed bed ion exchange system;
6. Granular carbon decolorization and regeneration system;
7. Intelligent fermentation system;
8. Automatic decolorization and desalting system for cane sugar;
Our customers
Certifications
Why Choose Us
Packaging & Shipping
Services
1.Pre-sale service
sales engineers with professional technical background will provide you with product introduction, process consultation, support of related technical materials and other services. By the experts, professional engineers for you to solve the process, the design and calculation of performance parameters, complete sets of equipment optimization configuration scheme, equipment selection and other services.
2.On-sale service
one-to-one service is provided by the project manager which includes the whole process of ordering, technical contract, design, manufacturing, quality inspection, packaging and transportation, installation and commissioning, operation training, etc.
3.After-sale service
provide you with relevant product information, file your product construction information, regularly make customer visits, but also provide you with products vulnerable to consumption parts, technical consultation, technical transformation and upgrade services in the use process.
4.Field Service
After the equipment arrives at the site, we will send experienced engineering and technical personnel or construction personnel to the site for technical supervision of installation, commissioning and operator training, and responsible for solving the manufacturing quality problems found in the installation, commissioning and trial operation of the contract equipment.
5.Respond Promptly
When the user requests for on-site service, we will reply within 24 hours after receiving the notice, and arrive at the site with the fastest speed.
Audited Supplier 
Corn milling:
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